Assembly Series
Features
1 Quickly realize material assembly (6S/product);
2 Multi-station work at the same time, strong compatibility;
3 The equipment can identify the solid color of the material;
4 Can identify the maximum size of the inner and outer diameter of the material is >0.15mm;
5 It has the function of scanning code, detecting the product QR code and uploading it to the client MES system
Advantages:
1 High Efficiency, quickly complete material identify, feeding and assembling, to save labor cost.
2 High Quality, accurate tool and positioning to ensures the stability and precision.
3 Easy to operate, the simple interface makes it easy for new users to program.
Mechanism components
Feed Mechanism
1 Manual loading, photo taking by manipulators and retrieving materials are not affect each other, improving the efficiency of the machine;
Color identify manipulator
1 When transfer the small parts tray to the photo position, the manipulator will take pictures to identify their color and characteristics.
2 Color identify, small parts position and products position are working at the same time, which greatly improves the efficiency of the machine.
3 Color camera with 2000W pixels (identify the color of the lens).
Rotary Mechanism
1 Rotary table with four work station, could working in the same time, which greatly improves the efficiency of the machine.
2 Scanning results are automatically uploaded to the customer's MES system.
Fully dimension measurement mechanism
1 Use four cameras to shoot four right-angled sides or four straight sides at the same time(how to choose depends on the demands of the product), and calculate the dimensions according to the vision system.
2 Black and white camera with 2000W pixels, and the lens is 1000W pixels.
Four-axis assembling manipulator
1 When the assembly manipulator finishes picking up the small parts and moves to the to take pictures, the glass lens installation position, the glass color recognition mechanism, and the full-size inspection of the glass are all carried out at the same time, which greatly saves the time for taking pictures.
2 A 2000W pixel color camera (to identify the color of the products).
Name | Specification |
Item No. | |
Machine CT | 6S/PCS |
Yield Rate | 99% |
Utilization Rate | 98% |
Angle Precision | ±0.5°(LOGO lens is ±1.0°) |
Assembly Precision | ±0.05mm |
Number of Cameras | 5pcs(one Color camera+4pcs B/W camera) |
Machine dimension | L*W*H:1100*800*2000mm |
Power | 3.5KW |
Weight | 500KG |
Air Consumption | Compressed gas about 40L/min |