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Assembly Series
ASSEMBLY EQUIPMENT

Assembly Series

Overview: The equipment is mainly composed of frame components, turntable, feeding mechanism, four-axis platform, pressure maintaining mechanism, code scanning mechanism and electrical system control. The four-axis platform with XYZ+R axes is used as the actuator for product assembly, and the visual system is used to complete the auxiliary alignment of products and product accessories to complete the assembly work.
  • Product details
  • Parameter configuration
  • Video
  • Application

Features

1  Quickly realize material assembly (6S/product);

2  Multi-station work at the same time, strong compatibility;

3  The equipment can identify the solid color of the material;

4  Can identify the maximum size of the inner and outer diameter of the material is >0.15mm;

5  It has the function of scanning code, detecting the product QR code and uploading it to the client MES system

Advantages:

1  High Efficiency, quickly complete material identify, feeding and assembling, to save labor cost.

2  High Quality, accurate tool and positioning to ensures the stability and precision.

3  Easy to operate, the simple interface makes it easy for new users to program.


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Mechanism components 

Feed Mechanism

1  Manual loading, photo taking by manipulators and retrieving materials are not affect each other, improving the efficiency of the machine;

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Color identify manipulator

1  When transfer the small parts tray to the photo position, the  manipulator will take pictures to identify their color and characteristics.     

2  Color identify, small parts position and products position are working at the same time, which greatly improves the efficiency of the machine.    

3  Color camera with 2000W pixels (identify the color of the lens).

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Rotary Mechanism

1  Rotary table with four work station,  could working in the same time, which greatly improves the efficiency of the machine. 

2  Scanning results are automatically uploaded to the customer's MES system.

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Fully dimension measurement mechanism

1  Use four cameras to shoot four right-angled sides or four straight sides at the same time(how to choose depends on the demands of the product), and calculate the dimensions according to the vision system. 

2  Black and white camera with 2000W pixels, and the lens is 1000W pixels.

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Four-axis assembling manipulator

1  When the assembly manipulator finishes picking up the small parts and moves to the to take pictures, the glass lens installation position, the glass color recognition mechanism, and the full-size inspection of the glass are all carried out at the same time, which greatly saves the time for taking pictures.                 

2  A 2000W pixel color camera (to identify the color of the products).

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Name

Specification

Item No.


Machine   CT

6S/PCS

Yield   Rate

99%

Utilization     Rate

98%

Angle     Precision

±0.5°(LOGO lens is ±1.0°)

Assembly     Precision

±0.05mm

Number of     Cameras

5pcs(one Color     camera+4pcs B/W camera)

Machine     dimension

L*W*H:1100*800*2000mm

Power

3.5KW

Weight

500KG

Air     Consumption

Compressed gas about 40L/min


       

                               

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